Design Support for the Future – Global Design Drives Innovation and Sustainability for Plastic Injection Moulding

In today’s fast-paced, environmentally conscious world, the pressure is on for businesses to deliver innovative products that are not only high-performing and cost-effective but also sustainable.

As a trusted global manufacturing partner, Rosti Group plays a vital role in helping brands meet these demands through expert design support that spans the entire product development lifecycle.

With decades of experience in plastic injection moulding and a strong commitment to sustainability and innovation, Rosti’s capabilities go far beyond manufacturing. Our Product Design and Development teams are strategically located across the globe, supported by cutting-edge Sustainability and Innovation Centres, providing customers with the foundation for rapid, collaborative product development enabling us to bring products to market faster and more responsibly.

Driving Innovation and Speed to Market

From initial concept through to prototype and full-scale production, we guide customers at every stage of the development process. The company’s ability to move from concept to 3D printed prototype in as little as 72 hours, enabling ideas to be quickly turned into tangible, testable solutions.

Design support at Rosti isn’t just about speed; it’s about getting things right from the start. By focusing on manufacturability, efficiency, and quality at the design stage, the team helps reduce design iterations, avoid costly rework, and ensure consistency across global production sites. This proactive approach translates into shorter development cycles, reduced costs, and higher-performing products.

Design as a Driver of Sustainability

Design plays a pivotal role in shaping a product’s environmental footprint. In fact, research suggests that up to 80% of a product’s environmental impact is determined at the design stage. That’s why we put sustainability at the heart of our design support offering.

By working closely with customers, we help to identify opportunities to minimise waste, optimise material usage, and choose the right materials—from recycled to bio-based polymers. Design for disassembly, lightweighting, and circular economy are actively integrated into the development process to ensure long-term sustainability goals are met.

Customers also benefit from practical, data-driven advice on selecting processes and materials that align with their environmental objectives. Whether the focus is on reducing carbon emissions, improving recyclability, or complying with environmental regulations, our support makes it easier to achieve measurable progress.