How is Rosti Group supporting customers with renewable and recycled material selection?

As companies around the world commit to ambitious global reduction targets and science-based goals, there is an increasing need to lower emissions, use sustainable materials, and optimize design and energy use.

We are committed to always have 100% renewable or recycled materials available for every design by 2030, as we support our customers to reduce the environmental impact of production.

Our ability to deliver real value comes when we are involved early in the product design and development stages. By engaging with our team from the start, customers can benefit from expert advice, analysis, and testing on different material types and production processes. This makes sure the design brief is optimized for sustainability.

The Importance of Early Engagement in Material Selection

The best time to consider renewable and recycled materials is during the initial design and concept phase or when updating the design of an existing product. Early conversations allow for a holistic approach to material selection, ensuring sustainability is built in from the beginning. Research shows that 80% of product emissions are determined at the design stage. By designing for the lowest emissions, companies can make a significant impact on their carbon footprint.

At Rosti, most of our locations have extensive experience working with renewable and recycled materials across different industries. Our understanding of these materials helps us guide customers through the complexities of sustainable material selection, ensuring performance, looks, and tolerances are maintained.

Overcoming Material Change Challenges

One of the main challenges of switching to renewable materials is understanding their properties, such as strength, durability, and tolerance levels. Transitioning may also require investment in re-tooling, which can be an obstacle. However, Rosti provides solutions that help address these concerns.

For example, many of our sites have adopted mass-balanced materials—a mix of virgin and renewable materials. This approach preserves the product’s physical integrity while reducing its environmental impact. Customers can achieve sustainability goals without sacrificing performance or making large investments in new tooling.

Another innovation we offer is microcellular foaming, where gas is injected into the material. This technique helps reduce weight while keeping the product’s shape and appearance. It is especially useful for applications where lightweighting is a priority, without sacrificing product shape or surface finish.

Sustainability and Innovation Centers

Rosti is continually investing in Sustainability & Innovation Centers, giving customers access to the latest technology, expertise, and material testing facilities. Our global network of centers allows us to work closely with customers, finding the best recycled or renewable materials for their specific design and performance needs.

Whether you’re looking to change materials, reduce a product’s weight, or introduce more efficient production methods, our in-house teams are ready to help. By using our expertise, companies can make informed decisions that fit both their sustainability goals and manufacturing needs.

Partnering for a Sustainable Future

The journey toward sustainable production is complex, but with the right partner, it’s much more manageable. At Rosti, we believe that material selection should be a key focus early in the design process. By working together, we can develop innovative, high-performing products with a lower environmental impact. If your company is ready to explore renewable material options, Rosti is here to support you every step of the way.